What is Preventive Maintenance Software and Why is it Important?
Preventive Maintenance is a systematic observation, testing, and fixing of faulty components before the system crushes. Preventive Maintenance aims to prolong the life of the system by eliminating possible failures. A preventive maintenance program is computer software that stores maintenance data on a remote database or in the cloud to track all inspections and repairs easily.
An preventive maintenance system ensures that assets, plant and equipment can have maintenance scheduled automatically and assigned to a preferred contractor through a seamless and automated way on an ongoing basis. The frequency might vary such as an asset requiring a monthly maintenance check versus another which might be quarterly. The job task being automatically assigned to the preferred contractor to action whent he frequency comes up.
This will commonly form part of your work order software
and start with a work request form
The various types of preventive maintenance include:
- Time-based maintenance
- Predictive maintenance
- Usage-based maintenance
- Prescriptive maintenance
See how Preventive Maintenance Software can work for your organisation
Here we also go over an overview and guide on how to write a preventative maintenance plan
Elements of a preventive maintenance system
It involves periodic inspection of the organization's assets to determine potential failure and vulnerability. The critical inspection areas include; database, electrical, mechanical, network cabling, and the physical condition of the tools.
Since it is important to keep its records, servicing network and internet infrastructure is crucial. After inspection, affected areas should be attended to replace broken parts.
Preventive Maintenance involves regular evaluation of the value of features of the company's tools by comparing it to the standard protocols given by the manufacturer. It involves comparing tools, one of which is certified standard with known precision, to detect and rectify the differences in the tool's precision compared to the established certified protocols.
Testing involves checking the system for vulnerability by either hiring certified hackers or using a test team within the company.
It involves changing some less-performing tools and replace with more powerful tools to achieve system performance.
The adjustment involves regular tweaking of some elements of the system to achieve system performance.
Broken and degraded components are replaced as soon as they are noticed. Preventive maintenance systems often fail due to underestimating the extent of the failure and the high cost of maintenance.
Creating Custom Preventive Maintenance Workflows
A common preventative maintenance workflow might begin with the initial work request but also setting a recurrence so that it can be automatically triggered when the due date arrives. This might then trigger series of follow on workflows ranging from
notification, automatically issuing to a preferred contractor, escalations and follow ups before work order closure. Being able to customise this workflow is critical as different workplace types and industries will have different preventative maintenance requirements.
Instances when a company system needs preventive Maintenance:
- In case of equipment unreliability leading to low production
- When most of the systems are not functioning due to failure
- When the lifespan of equipment has reduced due to improper Maintenance
A preventive maintenance system typically simplifies the complex preventive maintenance tasks and processes. An organization's preventive data is stored on a computer/cloud for efficient tracking of repairs, replacements, and inspections. This software stores data in one place, so it's easy to manage purchase orders, inventory, and work orders. Preventive maintenance is primarily designed to keep operations productive and equipment running. So, when you stay on top of maintenance tasks, you can prevent unplanned downtime thus, saving the organization time and money.
These are the typical processes involved in preventive Maintenance:
1. Establish validating data - The Company's manager establishes validating data for users to select when using the application.
2. Define preventive maintenance tasks - The maintenance manager determines the preventive maintenance procedures and schedules execution plan; determines the job location and the tools to be used.
3. Generate schedule - The supervisor generates a working schedule using the scheduling routine. The scheduling routine is a program that generates dates by clicking generate schedules button.
4. Schedule labor - After the system generates the dates, the supervisor assigns the preventive maintenance team to execute the task.
5. Review and manage the schedule - The maintenance manager reviews the using Preventive maintenance planner to determine whether there are areas that need changes. They may change dates for work orders which are not urgent and replace them with urgent ones.
6. Generate preventive maintenance work orders - The maintenance manager generates work orders. They can do so using the system, which generates them automatically or periodically during specified times.
7. Issue work orders - The maintenance manager issues work orders to the supervisors, who issue them to the execution team.
8. Task execution-The execution team proceeds to the job location, ready to execute the task. After execution, they update the results of the project and any relevant information concerning the task to the server and write a report for analysis.
9. Closure-When the technical team is certain of their work, the supervisor reviews the work and decides whether or not to close the work order. When the supervisor is satisfied, they close the work order and start working on open ones.
10. Analyze-The maintenance manager analyzes all the reports given by the technical team for future reference. The reports aid in determining the cost of other related work orders and the number of artisans required.
A preventive maintenance system is important as the installation of the entire system. Establishing one in your company will prevent system failure, and in case it happens, important data will not be lost. Furthermore, it is a cost-saving technique because already installed systems will be maximally utilized.
Preventive Maintenance Schedule
A preventive maintenance system is like a schedule of upcoming worker orders to preferred contractors. Once tasks are logged as work orders with a frequency, they are automatically issued to preferred compliant contractors to action and complete the work order.
Complexities such as capped work order cost totals can still be built in to ensure that jobs aren't above and beyond capped cost totals.
Common preventive maintenance frequencies:
Some examples might include:
- six monthly fire extinguisher checks
- annual light fixture replacement
- monthly gardening maintenance
- weekly cleaning
Try setting up a maintenance schedule using our Preventive Maintenance Software