What is Preventive Maintenance Software and Why is it Important?
Preventive Maintenance is a systematic observation, testing, and fixing of faulty components before the system crushes. Preventive Maintenance aims to prolong the life of the system by eliminating possible failures. A preventive maintenance program is computer software that stores maintenance data on a remote database or in the cloud to track all inspections and repairs easily.
The various types of preventive maintenance include:
- Time-based maintenance
- Predictive maintenance
- Usage-based maintenance
- Prescriptive maintenance
Elements of a preventive maintenance system
It involves periodic inspection of the organization's assets to determine potential failure and vulnerability. The critical inspection areas include; database, electrical, mechanical, network cabling, and the physical condition of the tools.
Since it is important to keep its records, servicing network and internet infrastructure is crucial. After inspection, affected areas should be attended to replace broken parts.
Preventive Maintenance involves regular evaluation of the value of features of the company's tools by comparing it to the standard protocols given by the manufacturer. It involves comparing tools, one of which is certified standard with known precision, to detect and rectify the differences in the tool's precision compared to the established certified protocols.
Testing involves checking the system for vulnerability by either hiring certified hackers or using a test team within the company.
It involves changing some less-performing tools and replace with more powerful tools to achieve system performance.
The adjustment involves regular tweaking of some elements of the system to achieve system performance.
Broken and degraded components are replaced as soon as they are noticed. Preventive maintenance systems often fail due to underestimating the extent of the failure and the high cost of maintenance.
Instances when a company system needs preventive Maintenance:
- In case of equipment unreliability leading to low production
- When most of the systems are not functioning due to failure
- When the lifespan of equipment has reduced due to improper Maintenance
A preventive maintenance system typically simplifies the complex preventive maintenance tasks and processes. An organization's preventive data is stored on a computer/cloud for efficient tracking of repairs, replacements, and inspections. This software stores data in one place, so it's easy to manage purchase orders, inventory, and work orders. Preventive maintenance is primarily designed to keep operations productive and equipment running. So, when you stay on top of maintenance tasks, you can prevent unplanned downtime thus, saving the organization time and money.
These are the typical processes involved in preventive Maintenance:
1. Establish validating data - The Company's manager establishes validating data for users to select when using the application.
2. Define preventive maintenance tasks - The maintenance manager determines the preventive maintenance procedures and schedules execution plan; determines the job location and the tools to be used.
3. Generate schedule - The supervisor generates a working schedule using the scheduling routine. The scheduling routine is a program that generates dates by clicking generate schedules button.
4. Schedule labor - After the system generates the dates, the supervisor assigns the preventive maintenance team to execute the task.
5. Review and manage the schedule - The maintenance manager reviews the using Preventive maintenance planner to determine whether there are areas that need changes. They may change dates for work orders which are not urgent and replace them with urgent ones.
6. Generate preventive maintenance work orders - The maintenance manager generates work orders. They can do so using the system, which generates them automatically or periodically during specified times.
7. Issue work orders - The maintenance manager issues work orders to the supervisors, who issue them to the execution team.
8. Task execution-The execution team proceeds to the job location, ready to execute the task. After execution, they update the results of the project and any relevant information concerning the task to the server and write a report for analysis.
9. Closure-When the technical team is certain of their work, the supervisor reviews the work and decides whether or not to close the work order. When the supervisor is satisfied, they close the work order and start working on open ones.
10. Analyze-The maintenance manager analyzes all the reports given by the technical team for future reference. The reports aid in determining the cost of other related work orders and the number of artisans required.
A preventive maintenance system is important as the installation of the entire system. Establishing one in your company will prevent system failure, and in case it happens, important data will not be lost. Furthermore, it is a cost-saving technique because already installed systems will be maximally utilized.